Our Solutions are built on LEAN principles, to help you find and solve problems in your process quickly.
Equipment Lifecycle Management.
Manage your process performance and equipment in one place. Our CMMS module is a life cycle management system for equipment, tracking PMs, downtime, parts and labour used with cost tracking.
Our predictive maintenance sends jobs to technicians before equipment failure using predictive insights. Once failure is predicted, solutions are provided to identify what actions to take to improve the outcome.
CMMS module also manages your calibration requirements.
Real-time KPIs & IoT Data Capture.
Common challenges with continuous improvement initiatives are too little data, too much data or the wrong data. Our Visual Management Module focuses on collecting only data needed to solve the problem. We connect to any data source to:
1. Show your performance at a glance
2. Quickly drill down to the problems
3. Show what’s being done to solve the problems
We capture data from any source and retrofit with IoT sensors over 5G as required.
You can set you process tolerance levels and if tolerances are exceeded, we automatically generate an action for the person with the expertise to fix the problem giving you accountability to return value from data.
Machine Learning & AI
Automated & Intelligent Decisions.
Before deploying any machine learning or AI tools we ensure that the right data is being collected from each step of the process from customer order to customer delivery.
As we build up the process profile we can deploy new intelligence to that data that gives new insights and value propositions not previously possible. We work in partnership with our clients to ensure the right skills and training are provided to deliver maximum results.
Digital Data Capture.
Many processes use paper forms to capture machine or production line performance, quality or inspection results. The data usually be entered into a database or excel for analysis.
We quickly replace this paper form with a digital form where the data is sent live for automated processing. This may be data entered related to equipment that has a PLC or IoT sensors fitted where both sets of data are analysed together
Forms can be generated quickly and are user configurable.
Live Process Tracking.
Our track and trace capability allows product or assets to be tracked real-time through the factory.
Know where your product is at any point in time, if it is being processed within planned cycle time, if it will meet your planned ship date and get an alert and action if intervention is needed.
Data collected will allow you to analyse equipment utilisation, cycle times to drive process improvement.
Work Order Management
Manage Shop Floor Orders.
Our work order management allows you to run a paperless factory. We capture customer orders and manage them through the process to shipping. We track material availability, tools, gauges, drawings, paid vs earned hours, quality, with automated alerts for priority or problem orders.
We interface to any ERP, MES or quality system as required to provide one platform, one source data point connecting your operation. We can remove the need to replace your legacy applications if they work well or replace them if required.
Access your data from anywhere.
Our native mobile apps provide key sources of information:
- Real-Time KPI performance updates
- Order management
- Stock management
- Alerts and action management
For teams on the move, it is not always possible to have constant connectivity. Our apps allow teams to work seamlessly regardless of connectivity.