Our Case Studies
Factory Visual Management
- Old ERP system meets business needs but difficult to capture KPI data to help run the business more efficiently.
- Data not readily available. Requires ERP data extracts and analysis on excel.
- Lack of visibility of production performance, only available next day.
- Concern re ability of current systems and processes to scale.
Co-created with BPI Services
What we implemented:
- Lean Yellow & Green belt training
- Continuous improvement program
- Live KPI reports from ERP system showing:
1) Weekly shipments with stock status at all BOM levels
2) Factory work centre utilisation
3) Shop order status tracking
4) Process Cycle time analysis
5) Raw material location tracking
6) Ability to drill down to any level of detail required
- WrxFlo application to manage shop floor
– Drawing, Machine Tool & Inspection Gauge management
– Machine output
– Product Quality