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Real-Time Intelligent Tracking of Equipment performance in Manufacturing

Problem Statement:

  • Equipment up-time performance reporting delayed and reactive.
  • Equipment performance manually captured.
  • Equipment maintenance reactive.
  • Maintenance didn’t take into account equipment usage, performance or history.
  • No system for parts management.
  • No maintenance work order system.
co-created

What we implemented:

  • Real-time connectivity to equipment on all 10 production lines.
  • PLC connections, Wireless IoT sensors & Tablets for data capture.
  • Real-time process updates to any device.
  • Auto-generating actions to Smartphones & Smartwatches.
  • Closed loop corrective action tracking.
  • Predictive maintenance planning.
  • Machine learning – Predicting & acting on future failures now.
  • Equipment lifecycle management (including parts & calibration).
  • More accountability for production support teams .
implemented
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